製造と生産その他の事例を見る»

製造設備開発、最適化及び再構成に関する決定は、多くの要因や、費用がかかり、潜在的利益が実施に先立って正しいか予測することは大変難しいのが現実です。慣例上、直観や過去の経験、エクセル等のスプレッド・シート・ツールで判断してきました。しかし、これらのアプローチは危険であり、全く現代的ではないやり方です。シミュレーションは製造システムを分析するために現在使用されている最も強力な技法のうちの1つで、様々なシステム・パラメータを変更して影響を評価し、正確な確率や、マルチシナリオの決定を行います。

戦略的な経営を遂行するためのシミュレーション・モデリングは、プロセス最適化等の様々な問題解決のために、製造現場において広く使用されています。 シミュレーションは、“silica”で資本集約的戦略をテストすることを可能にします。シミュレーションによってJIT(Just In Time)や 収益改善(Lean benefit)のような製造現場で受け入れられている生産戦略実施のような、特定のプロセスだけでなく、製造システム全体を分析します。 例えばシミュレートされた実験結果を使用して、物理的な実験および変更の数を減らすことで、人員変更管理や作業プロセスでの大きな利点があります。

AnyLogicのアドバンテージについてコメントをいただければ幸いです。
 
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レビュー&推薦の言葉

  • AnyLogic has a nice object-oriented feature that allows you to create a component and reuse it, which is very useful to us, plus, the user interface has many built in charts. The most valuable feature of AnyLogic to me is to export a model, and let anyone run it on their computer without a software license.

    Victor Chang, Software Engineer,
    Intel
  • Many specialists take part in plant planning process today, with everybody having their own vision, which has to be considered. AnyLogic is the best tool both for getting the operational data about the future system and an opportunity to visualize the work of it. This allows all the project participants to concretize and detalise their perceptions of how future plant has to be designed, and as a result, avoid mistakes while implementing the project. When huge long-term investments are involved, avoiding bottlenecks allows to save a lot of money during the years of plant operation, and AnyLogic is the way to help us in it.

    Nikita Shchedrov, Project Engineer,
    Begarat LLC
  • The most flexible simulation modeling tool on the market - 1) through the Java platform and access to Java programming when needs for tailor-making the model appears 2) through the possibility to mix different modeling methods. Good libraries with predesigned objects and building blocks (with great flexibility in themselves), continuous improvements and enhancements in new versions, and a very good and customer-oriented support function, makes the big picture more or less complete in my view!

    Stefan Bengtsson,
    County of Stockholm
  • I am new to the AnyLogic product, but have gotten up to speed quickly. In part, this reflects the strength of the product itself - the ability to design the simulation logic graphically, using the extensive set of tools provided. However, the AnyLogic staff has also played a large role, through training and support. The technical team even added custom features to the language to better support my specific needs.

    Roger Baugher,
    TrAnalytics LLC
  • AnyLogic helps predict risks and trade offs to support decision making. It allows the users to visualize and validate plant design to gain buy in and ensure future production capacity, and forecast future workforce needs and risks. AnyLogic is very flexible, you can integrate it with many things. The software seems to evolve, and the developers listen to comments.

    Wenchun Annie Wang, Industrial Engineer – Simulation,
    CH2M Hill
  • AnyLogic is an extremely powerful software to create complex simulation models. We haven been working on Rough Cut Capacity model, with a large number of SKU`s and production lines, and the diversity of AnyLogic features and methods enable us to model all complex situations along the production process. All along our development we have received an outstanding support, always in time and very clear. The support team even developed some custom examples to fulfil our needs. We feel AnyLogic is a great tool with an excellent support team.

    Elisa Elena,
    ITE-CONSULT
  • We use AnyLogic to understand better, improve and demonstrate how complex systems work. My personal favorite aspect of AnyLogic is the fact that it compiles the simulation models into a general purpose, fully object-oriented program language, like Java. Which allows us to embed optimization algorithms into simulations without writing unnecessary code.

    Onur Dulgeroglu, Senior Analytics Engineer,
    GE Global Research
  • The functionality of AnyLogic is very wide. Though using it requires some training, it will pay off in savings.

    Alexander Sedov,
    Ulyanovsk Construction Materials Plant
  • AnyLogic is a very powerful software that enabled me to create a simulation model using two different simulation paradigms at once. By this it enables me to create simulation model that is scalable - very detailed scale at the one hand and a large scale representation of another aspect of the system on the other hand that is simulated with the discrete-event approach. Furthermore, AnyLogic provides the possibility to establish hierarchy in the simulation model itself. Thus the software can be used to create simulation models of any complexity.

    Tobias Rahm,
    Ruhr University Bochum
  • With AnyLogic, we can develop real time models to show our clients how their factories will react to different types of scenarios. We can also help them understand their problems and think of possible solutions. We can even try these solutions in the model! AnyLogic is user friendly. With little programming knowledge, you can create your own model and learn more by using the software.

    Marina Perez Gaido, Industrial Engineer,
    Continente Siete

これらの会社は、AnyLogic を使用しています: 製造と生産

ケーススタディ

  • 自動生産ラインのプランニングおよび最適化
    ドイツCentrotherm Photovoltaics AG 社は、太陽光発電、半導体およびマイクロエレクトロニクス業界への、技術および設備を提供するグローバルサプライヤーです。同社は、コストを最小限に抑え、スループットと信頼性を最大限にするため、最良の自動化生産ラインおよび工場構成を確認する必要がありました。
  • GE Manufacturing Plant Uses AnyLogic for Real Time Decision Support
    In 2012, GE opened a new battery manufacturing plant in conjunction with the launch of an innovative energy storage business. GE’s exciting opportunity brought on many new challenges, such as increasing production throughput and yield under evolving processes and uncertainties, and reducing manufacturing costs in order to gain market share. The GE Global Research Center sought out a powerful and flexible tool to analyze, not just the specific process, but the manufacturing system as a whole.
  • AnyLogicでキャパシティー分析
    NASSCOは、現在の生産および可能性のある新しい仕事の両方に関して、きわめて詳細でかつ正確なキャパシティー分析を提供するために、The Large Scale Computer Simulation Modeling System for Shipbuilding (LSMSe)と呼ばれる特注の分析システムを利用します。
  • 船舶産業における生産計画
    イタリアは歴史的に、世界に誇るヨットやスーパーヨットを生産す る国として知られています。多数の有名なブランドを市場に浸 透させるために、原価管理とライトサイジングは製品とプロセス・ イノベーションと同様に重要です。豪華ヨットの製造工程は複 雑であり、また完成品と技量の質は落とすことができません。 ヨットの製造工程は膨大な時間および労働力を必要とし、多く の生産タスク、非常に熟練した手仕事が必要です。
  • 造船所はオーダー履行能力を検証するため、生産設備やその分布を可視化
    アドミラルティ造船所(Admiralty Shipyards JSC)は、ディーゼル潜水艦の大口注文に直面し、現在の生産設備で受注に十分対応できるか、できない場合は2016年までにどれだけ生産できるかを評価しなければなりませんでした。アドミラルティ造船所JSCはまた、受注に対応するために新たな生産設備が必要になるかを検証します。
  • アイスクリーム製造 シミュレート:制限認識および生産計画の最適化
    ウルグアイで最大手の乳製品製造会社Conaprole社は、生産ライン5本を稼働させ、ラインごとに異なる5種類の包装形態で、150SKU(Stock Keeping Unit)種類を超える商品を生産します。需要と供給のバランスを保つために彼らの計画を再構築して重要な商品の在庫切れを回避することが経営陣の挑戦になっていました。さらに、生産設備利用の最適化も求めていました。
  • Analysis of Management Strategies for the Aircraft Production Ramp-up
    The Airbus Group joined the European Union ARUM (Adaptive Production Management) project, which is focused on creating an IT solution for risk reduction, decision-making, and planning during new product ramp-ups. The project is aimed mainly at aircraft and shipbuilding industries. Simulation was chosen as a part of the ARUM solution, because it would allow the participants to reproduce the real production facility experience.
  • Simple Simulation Model Helps Intel Avoid Production Plant Downtime
    Intel factories used a particular type of equipment that often broke down, which caused capacity constraints. These expensive parts were used in critical factory operations, and the repairs took significant time, so it was necessary to have extra spare parts on hand to avoid downtimes. Broken parts caused constraints at some of the factories while other factories over purchased spares.
  • Modeling the Cladding Leak Detection Shop of a Nuclear Reactor's Module
    The cladding leak detection shop is part of an automated line of fuel assembly production. Leak control is based on heating the fuel element groups. While warming up, defective units eject the control gas, which is detected by a leak locator. The defected group is divided into two parts. Each part is screened in the same way until the leaking fuel element is found.
  • チェリャビンスク冶金プラントは、電気炉溶工場のシミュレーション・モデルを使用します
    モデルは、一新される作業現場の環境および生産工程をシミュレートします。これは、冶金産業でのシミュレーション・モデリング技術適用の有効な実例のうちの1つです。